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oyota staying safe in Formula One
A look at the efforts that go into modern safety
07/09/08 08:19


The need to absorb energy is a common thread through many recent safety advancements. If energy can be absorbed or dissipated, it does not reach the driver and cause him harm.

The challenge of protecting a Formula One driver in the event of a heavy impact should not be underestimated, and the data testifies to this. Dr Ceccarelli explains: "We have seen that in some accidents there are peaks of deceleration of over 50G, which is amazing. In very exceptional circumstances they show even 60 or 70G, which is obviously for just a few milliseconds because otherwise it's impossible to survive.

"In terms of deceleration, we have seen data from some accidents that suggest the forces are greater than what a normal human body should be able to resist. So I believe the crash structures on the cars, the HANS device and the head rest have done a truly amazing job."


Much of the energy involved in an impact is dissipated through crash structures - external parts such as the nose and sidepods which are designed to break free from the monocoque in a heavy impact, thereby taking energy with them.

When the external parts of the car are removed, the monocoque remains and this is the protective shell which prevents objects striking a driver. "It's a structure that has to be the strongest in the car," adds Vasselon.

A further protection built into the monocoque design protects the driver's head if the car rolls - the roll hoop must be high enough to ensure the driver's helmet does not touch the ground if the car is flipped upside down.

But even though safety is impressive in this era, the evolution of these structures has not stopped and Toyota Motor Corporation is working with the FIA Institute in the search for further improvement.

The Total Human Model for Safety (THUMS) digitally simulates the effect of an impact on the human body, predicting areas for concern. The FIA Institute has used THUMS to carry out simulated rear impact collisions with the aim of improving crash structure design in racing cars.

Toyota plays another part in the FIA Institute's safety work after a specially-modified TF105 was donated to improve techniques of driver extrication following an accident. The car features a jig so it can be rolled upside down, allowing track workers to practice removing a driver.

For Toyota Racing, protecting its drivers now and in the future is top priority, so whenever a new car is designed, this is given special attention, above and beyond the levels demanded by Formula One rules.

Vasselon explains: "Safety is obviously our first criteria, and it leads us to add safety procedures to our part design and operation process. It means that on top of the FIA-imposed criteria, we have added our own criteria. So if we satisfy the FIA tests and if we guarantee the reliability of the major safety components of the car, we guarantee maximum safety for our drivers."

Even safety devices which have existed for several decades are constantly being refined and improved.

Helmets, made from carbon fibre, aramine and polyethylene, now weigh just 1.25kg but offer more protection. Alpinestars provide fireproof overalls, underwear and gloves which can withstand flames for up to 11 seconds while Takata six-point seat belts are able to withstand a load of 1.5tonnes.

So, no stone is left unturned in the constant search for safety improvements. Formula One may appear to be a win-at-all-costs competition, but safety really does come first for Toyota.

E.A. © CAPSIS International


  



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